How We Make Beds

Ortho Mattress Prides Itself on Making the World’s Finest Mattresses, Locally in Our Phoenix Factory

How We Make Beds

Every Ortho Mattress is JustMade™ with

  • The World’s Best Materials
  • The Latest in Ortho Technology
  • The Finest Workmanship
  • The Strongest Construction
  • The Best Sustainability Practices
  • The Smartest Sourcing Techniques
  • The Highest Level of Pride And Passion

Materials

From the base to the quilt, Ortho uses the highest-grade materials

Support Structures - Using the finest steel

We’re proud to be one of the few manufacturers in America to make our own innersprings. That in-house capability enables us to produce the world’s highest-quality steel springs at a lower price. Plus, it empowers our engineers to develop our own innovative coil technologies and spring systems that outperform and outlast our competitor’s less-advanced products.

Materials

Every OrthoMattress is JustMade™ with the world’s best materials

Edge Support - Demanding strength from edge-to-edge

In every Ortho Mattress you will find our Solid State™ Edge support or foam core. This extremely strong Certipur foam envelopes our coil structures and increases the longevity of our mattresses, eliminating "roll-of".

Materials

Every OrthoMattress is JustMade™ with the world’s best materials

Comfort Foams

To complement our home-grown coils and foam cores, we also utilize the finest modern materials including Certipur Foam, Latex, Latex Gel, Visco Elastic, Visco Gel Foam and Antimicrobial Fiber.

Materials

Every OrthoMattress is JustMade™ with the world’s best materials

Focus on the surface - Newest and exclusive technologies.

We've pioneered a new generation of innovative materials that have taken the industry by storm. Our revolutionary CoolQuilt™ mattresses feel cooler to the touch, creating a cooler, more comfortable sleep environment. And our Entice™ mattresses set the mood with infused aromatherapeutic technology that’s designed to relieve stress and enhance romance.

Technology

Ortho leads the mattress industry in the development of amazing new technologies. Year after year, our cutting-edge research, design and engineering teams continue to generate breakthrough innovations that advance mattress science. Here are some of the latest advances that you’ll only find at Ortho.

Workmanship

The finest products in the world are made by hand.

So while other companies cut corners with automated assembly, all Ortho Mattresses are handcrafted by expert artisans in our Southern California facility.

Every detail, in every inch, of every Ortho is JustMade™ by hand to the highest standards.

Construction

While most mattresses look similar to the naked eye, Ortho Mattresses are different inside.

We build our products to last, so every Ortho Mattress is JustMade™ with the finest quality construction.

We offer Titan™ Spring Systems that provide superior support, more springs, and longer life than any other spring units.

We use SolidState™ Construction to make sure edges don’t sag and mattress structure is never compromised.

Even our lowest priced models feature open channel support beams to stabilize movement and provide lasting support.

And to ensure that every single Ortho Mattress is JustMade™ to last the test of time, we construct our mattresses by hand and meticulously inspect each one before it’s shipped.

Sustainability

Ortho leads the mattress industry in environmentally friendly practices, and every Ortho Mattress is JustMade™ in a sustainable way.

To start, we have a very low carbon footprint because we make and sell our products locally. Our commitment to “sell local” matches the “buy local” movement to use less packaging and fewer fossil fuels. We recycle almost 100% of our scrap materials.

To keep old mattresses from going to landfill, we offer free pickup and recycling of customers’ old mattresses when we deliver their new Ortho Mattresses. We recycle the packaging of every new mattress we deliver.

And in 2017, we will introduce OrthoPad™, a next-generation product that upcycles nylon Christmas tree scraps into a comfortable layer of support.

Sourcing

At Ortho Mattress, we’ve invested in our own in-house capabilities so we can produce many of the world’s finest mattress materials ourselves.

For any materials we don’t make, we prefer sourcing natural, sustainable materials from local and US suppliers. We also have buying agents around the world looking for the finest materials available.

Our customers sleep easy knowing very Ortho Mattress is JustMade™ with the finest materials available anywhere.

  • Pride and Passion

    At Ortho, we love making the world’s best mattresses and seeing smiles on the faces of our happy customers.

    We take pride that every Ortho Mattress features the handcrafted touch of our skilled artisans and the advanced technologies of our visionary engineers.

    We feel very fortunate that we make what we love, and that people love what we make.